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Implementing Lab Workflow Automation in the Pharma Industry

May 07, 2025

By Janea Systems

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Workflow automation in pharmaceutical research and development (R&D) refers to the use of software, automated data pipelines, and integrated hardware to manage data-related tasks with minimal human intervention. These tasks include data collection, validation, analysis, reporting, and regulatory documentation — activities that traditionally required extensive manual effort.

At its core, lab workflow automation improves speed, accuracy, reproducibility, and compliance across the R&D lifecycle. It has quickly evolved from a technical upgrade to a strategic necessity in the pharma industry.

Where Laboratory Workflow Automation Delivers Impact

Ultimately, laboratory workflow automation solutions allow scientists to shift their focus away from administrative tasks and back onto scientific discovery and innovation. Let’s take a look at how pharma workflow automation is embedded in every phase of research.

Preclinical Research

In the early stages of drug discovery, automation powers high-throughput screening (HTS), allowing researchers to process thousands of chemical compounds rapidly. Data from genomics, proteomics, and metabolomics studies is captured, cleaned, and analyzed automatically, accelerating insights that might otherwise take months to develop.

Clinical Trials

Automated Electronic Data Capture (EDC) systems replace manual patient data entry, improving data quality and regulatory compliance. AI-based patient recruitment tools also streamline the matching of eligible participants, helping clinical studies reach enrollment targets faster.

Manufacturing R&D

In manufacturing environments, Process Analytical Technology (PAT) enables real-time monitoring of production parameters. Automation ensures that manufacturing conditions stay within defined control limits, minimizing waste, reducing batch failures, and maintaining product consistency.

Regulatory Documentation

Automated document generation and validation tools assist in preparing submission-ready regulatory materials for agencies like the FDA and EMA. This reduces manual formatting errors, accelerates review cycles, and ensures that records meet compliance standards.

Workflow Automation in the Data Processing Lifecycle

Automation of laboratory workflows must address every stage of the data processing lifecycle, from raw data acquisition to final reporting and regulatory submission.

Data Ingestion

Data ingestion refers to the automated process of collecting and integrating data from multiple sources into a centralized system or data platform.

Sources include:

  • Laboratory instruments (e.g., HPLC, mass spectrometry systems)
  • Electronic Lab Notebooks (ELNs) like Signals Notebook, Benchling
  • Clinical Trial Management Systems (CTMS) such as Medidata Rave
  • Enterprise systems like LIMS (Lab Information Management Systems) and ERP platforms

Solutions:

  • API-based connectors
  • ETL (Extract, Transform, Load) platforms
  • Direct database integrations or real-time data streams

Data Cleaning and Preprocessing

Once ingested, raw data often needs preprocessing to ensure accuracy, consistency, and readiness for analysis.

Tasks include:

  • Handling missing values
  • Normalizing units and scales
  • Removing or flagging outliers
  • Data type standardization and validation

Analysis Pipelines

Automated analysis pipelines apply statistical, machine learning (ML), or artificial intelligence (AI) methods to processed data to extract insights. Model training, validation, and deployment can be automated using CI/CD practices adapted for ML (MLOps).

Solutions:

  • Python (libraries like scikit-learn, pandas, statsmodels)
  • R (packages like caret, tidyverse)
  • Cloud-based platforms like AWS SageMaker, Azure ML, DataRobot

Reporting & Visualization

Automated systems generate reports, dashboards, and visualizations directly from processed and analyzed data to support scientific review, decision-making, and regulatory documentation.

Tasks include:

  • Automate the generation of standard statistical reports
  • Build real-time interactive dashboards where users can drill down into the data
  • Maintain templates for regulatory submissions (e.g., CDISC standards for clinical trials)

Solutions:

  • Automated data transformation workflows
  • Preprocessing templates for recurring experiment types
  • Schema validation routines
  • Version control for datasets

Audit Trails & Compliance

In pharma R&D, every automated process must be traceable, verifiable, and compliant with regulatory standards (e.g., FDA’s 21 CFR Part 11 for electronic records and signatures).

Tasks include:

  • Automatic logging of all data changes, system events, and user activities
  • Version control for datasets, scripts, models, and reports
  • Secure electronic signatures where needed

Solutions:

  • Immutable logs with timestamping
  • Role-based access control (RBAC)
  • Integration with validation frameworks and audit-ready reporting tools
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Why Automating Lab Workflow Management Isn’t Easy: Common Challenges

While automation promises major gains in laboratory workflow management, implementing it effectively remains difficult. Research teams face integration, data standardization, and validation challenges.

Integration Complexity

Pharma companies, particularly large ones, often operate in highly fragmented IT ecosystems. Over the decades, departments have adopted different instruments, data management systems, and analytical platforms. Some systems are homegrown, while others are off-the-shelf but heavily customized.

These systems lack modern APIs, use outdated protocols (e.g., SOAP, FTP), or store data in proprietary file formats. Building an integrated, automated lab workflow requires a huge upfront effort in connecting disparate sources, often involving custom connectors, ETL pipelines, or middleware development.

Example: In one lab, experiment results might be logged in a SQL database, while another uses handwritten lab notebooks later manually digitized into a PDF — making "automation" nearly impossible without intermediary solutions.

Data Standardization

Even when technical integration is possible, semantic integration remains a challenge. Each department may define, record, and interpret key concepts differently. For example:

  • "Sample ID" might be different in preclinical vs. clinical departments.
  • Measurement units (e.g., mg/mL vs. μg/μL) might vary without clear documentation.
  • Metadata might be inconsistently recorded (or missing entirely).

Automating data processing without first harmonizing definitions and formats leads to errors, misinterpretations, and data loss.

Example: In cross-departmental studies, automated reports might incorrectly match patient data to the wrong treatment arms due to inconsistent field labeling.

Validation Requirements

Pharmaceutical R&D operates under strict regulatory oversight:

  • FDA’s 21 CFR Part 11 (electronic records & signatures)
  • EMA’s GxP guidelines
  • Good Clinical Practice (GCP), Good Laboratory Practice (GLP), etc.

Every automated workflow — no matter how minor — must be validated to demonstrate that it performs exactly as intended and that any deviation is immediately detectable. At the same time, validation is time-consuming, as it involves:

  • Test case design
  • Execution and documentation
  • Audit trails and change controls

Example: An automated data cleaning script, even if it's a few lines long, must have a full validation package before it can be used in an official regulatory submission.

Solving Integration Challenges for a Successful Lab Workflow Automation

Our client is a multinational biopharmaceutical company that specializes in providing tools, materials, and solutions for laboratories, biotechnology, and pharmaceutical research. As part of its broader digital transformation efforts, they partnered with a tech company to accelerate modernization across its R&D ecosystem, which included integrating an external R&D platform.

Our task involved migrating a complex application made up of nine microservices from a third-party environment to the client’s infrastructure. While our initial mandate focused on integration, we quickly identified broader opportunities to deliver additional value. Our team has not only completed the migration successfully but also filled critical functionality gaps in their R&D workflows.

Building a Future-Proof Cloud Integration

To successfully integrate the external platform into the client’s environment as part of their pharma industry workflow automation strategy, we focused on four areas:

  • Secure cloud-native deployment
  • Identity and access management framework
  • Corporate network and security policies
  • Continuous security validation in the software delivery pipeline

Our DevSecOps and Quality teams automated infrastructure provisioning, application orchestration, and environment configuration within the client’s private cloud network. We deployed the external platform using Terraform, Kubernetes, and Helm, operating in AWS within a dedicated Virtual Private Cloud (VPC) provisioned by the client’s network team.

As part of the container management process, our team replaced Google Container Registry (GCR) with JFrog Artifactory, ensuring that Docker images met internal storage and security standards crucial for laboratory workflow management. We updated the microservices and Kubernetes nodes to route outgoing traffic through the client's web proxy, maintaining compliance with corporate network policies.

Security was a top priority throughout. We integrated automated security scans into the development pipeline, using Black Duck for open-source software scanning and Coverity for static code analysis. At every project phase, we strictly followed the company’s Software Development Life Cycle (SDLC) requirements, meticulously documenting quality plans, implementation strategies, and test plans, and conducting thorough design and code reviews.

To further enhance security, we implemented IMDSv2 (Instance Metadata Service Version 2) on AWS EC2 instances managed by Kubernetes, leveraging a custom fork of kube2iam for IAM role management. This laid a robust foundation for scaling research workflow solutions in the future.

Ensuring Data Consistency Across Laboratory Workflows

We utilized the external platform’s built-in capabilities to help maintain consistent structure and management of experimental and process data. By deploying the external platform within the client's environment, we ensured that data generated through the platform adhered to standardized formats and models inherent to its design.

While the integration effort primarily focused on infrastructure, security, and compliance, the adoption of the external platform provided an additional benefit of promoting structured, reproducible data capture as part of their course on automation in scientific workflow management.

Meeting Validation Requirements for Lab Automation Workflows

We followed the client's Software Development Life Cycle (SDLC) processes by documenting detailed Quality Plans, Implementation Plans, and Test Plans for all significant changes.

Throughout the project, we conducted thorough design and code reviews to ensure that every development step adhered to the client’s internal quality and security standards. Additionally, we integrated continuous security validation into our workflows by applying open-source software scanning with Black Duck and static code analysis with Coverity. This way, our engineers secured early detection of potential vulnerabilities and stability of lab automation workflows.

Workflow Automation Strategies for Scientific Data Processing

Effective workflow automation in scientific environments requires selecting strategies that balance flexibility, scalability, and ease of adoption.

Common approaches include script-based automation, where scientists or engineers write lightweight scripts (often in Python or R) to handle routine data processing tasks. This offers maximum flexibility but can create maintenance challenges without standardized frameworks.

Another strategy is to implement platform-driven automation, using structured systems like ELNs or LIMS platforms that enforce standardized workflows and capture metadata automatically. While this approach promotes reproducibility and compliance, it may lack the flexibility scientists often need for exploratory work.

Extensible toolkits represent a hybrid model: they provide a standardized core architecture but allow users to build and integrate custom workflows on top of it, leveraging Python, Dash, and Streamlit. This approach supports both rapid innovation and long-term scalability, enabling teams to automate repetitive tasks while preserving adaptability for future research needs.

Combining these strategies enables organizations to meet a broad range of pharma and biotech workflow automation needs, from ad hoc data cleaning to complex, scheduled analytics pipelines. We implemented the hybrid approach in our work with a leading pharma company, where we combined an extensible toolkit and a scheduled automation framework.

Implementing Lab Workflow Automation for a Biopharmaceutical Company

Through our collaboration with a multinational biopharmaceutical company, we identified significant limitations in the existing Signals Notebook platform, an electronic lab notebook (ELN) developed by Revvity.

Scientists faced critical bottlenecks: the inability to process datasets larger than 2,000 rows and restricted workflow automation confined to a lack of simple Excel-like formulas. As a result, researchers were forced to revert to manual data processing using Excel.

To address these challenges, we designed and developed the Extensible Data Connector from the ground up. The Connector empowered scientists to create custom data processing scripts in Python using the Jupyter Notebooks format, taking Signals Notebook data as input or output. Its extensible architecture allowed users to automate workflows previously handled manually, such as converting CSV or Excel files, using formulas, joining tables, or simply doing the compliance check of the current experiment data.

User feedback confirmed the strong demand for Python-based solutions, and further expansion requests included integration of additional frameworks such as Dash and Streamlit for richer, interactive data applications.

Recognizing additional opportunities, we integrated functionality from the client’s internal platform, enabling scientists to schedule small data processing scripts as periodic jobs directly within the Connector. This further enhanced the automation capabilities, allowing routine data handling tasks to be fully automated across the R&D environment.

The success of this project catalyzed the immediate requests from different scientific squads for integrating connections between several instruments using custom databases.

Get the Most Out of Workflow Automation

We hire only senior engineers — experts in solving complex integration, infrastructure, and pharma workflow automation challenges. Our team is trusted by Fortune 500 companies to deliver solutions on the intersection of middleware, software development, and innovation.

Whether you need to modernize existing platforms, automate critical research workflows, or scale operations across global labs, we provide technical expertise to drive results.

Partner with Janea Systems to expand your R&D capabilities with proven, scalable laboratory workflow automation solutions built for the future. Get in touch to discuss your challenges, get a free estimate, and plan a roadmap for your project.

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